Sanitizing Mold & Fungi in Condensate Water for Agricultural Use

October 4, 2019

In recent years, greenhouses and growhouses have begun installing HVAC condensate reclamation systems to reduce water usage. But condensate must be sanitized to prevent the potential spreading of bacterial and fungal diseases.

Greenhouses, hydroponic systems, and other forms of indoor farming have long been popular means of growing plants thanks to the ability to better control temperature, light levels, pest exposure, and other variables. But as such businesses grow and expand, their water needs expand as well.

To address this, many growers have turned to closed loop systems, which capture condensate water from air conditioners and other environmental control systems for reuse as irrigation water.

Condensate water reclamation systems offer significant benefits to growers, controlling humidity while increasing water efficiency.

Anyone who has walked through a greenhouse can attest to their humidity.

Growers typically try to maintain temperatures of somewhere between 68 and 82 degrees, depending on the crop. These warm conditions cause water to evaporate off plant surfaces and out of soil, and because warm air can hold more moisture than cool air—for every 20 degrees the temperature climbs, the amount of moisture that air can hold doubles—this results in very humid conditions. Relative humidity levels in greenhouses and other indoor grow areas can reach 80% or higher.

Given that powdery mildew and other fungal diseases thrive in high humidity, growers need to ensure that humidity levels are kept within safe bounds. Both humidity and temperature are usually controlled using evaporative coolers, which work by pulling moisture out of the air. As the air is dehumidified, it cools as well. This reduction in humidity produces an environment that is more inhospitable to fungal growth, preventing condensation from forming on plant surfaces and potentially halting the spread of diseases dripping from leaf to leaf.

Many greenhouses allow the water captured by HVAC systems to literally go down the drain. But in recent years, growers have recognized that they can reduce their water consumption by installing water reclamation systems. This involves the installation of an HVAC catchment, which captures condensate and reintroduces it back into the irrigation system.

Studies of the water savings resulting from such systems rarely quantify how much water can be reclaimed. But even in normal living/working conditions, water reclamation systems can harvest hundreds of liters of water per day, representing a significant water savings to greenhouse growers.

But recaptured condensate water can be contaminated by fungal spores and other pathogens.

Traditional greenhouses have struggled with infestations of mold, fungi, and bacteria for years—contaminations which can explode in severity if conditions aren’t carefully controlled. But the legalization of cannabis and the proliferation of large-scale grow houses have brought these plant diseases to the attention of local and national media. Many cannabis cultivators have made headlines due to lab testing by regulators discovering products tainted with fungi and even coliform bacteria.

Fusarium, Botrytis, Phytophthora, Verticillium, Pythium, Aspergillus, and Podosphaera are all harmful fungi and water molds that can cause serious harm to food, ornamental, and pharmaceutical crops. These pathogens reproduce through spores, similar to how plants produce seeds. These spores can be captured in HVAC systems, where they contaminate internal surfaces and eventually collect in condensate.

As we’ve previously discussed, this kind of biological contamination can result in the formation of biofilm in water lines. These colonies of pathogens will feed on minerals, metals, and biological material in the water, which provide them with the energy they need to reproduce. Thus, not only do water reclamation systems pose the potential for spreading plant pathogens, they can essentially become bioreactors, increasing their numbers to dangerous levels.

But recaptured water can be easily and cost effectively purified with an ozone system prior to reuse in irrigation.

Our ozone treatment system is a scalable solution which purifies water by injecting ozone—an extremely powerful oxidizer and disinfectant—into water. Our system is capable of achieving ozone levels high enough to kill on contact all molds, fungi and pathogens, including those that were mentioned above, producing water that is not just sanitized, but also capable of breaking down and minerals and heavy metals, along with neutralizing all biofilm deposits in irrigation systems.

But while processing condensate water with our ozone system, there are significant additional system capabilities not available with other water treatment options.

Recently, while working with a hydroponic customer, they presented us with a problem they were experiencing. They had increased the temperature of their water because root structures will take up water and nutrients more efficiently with increased water temperatures. However, as a result they were experiencing infestations of molds, fungi, and other pathogens which were flourishing in the warm temperatures.

In addition, they found that the dissolved oxygen level (DO) of the water had been drastically reduced from their original levels after they had increased the water temperature. In one instance, the target water temperature was between 80° to 85° Fahrenheit, resulting in less than 3ppm of dissolved oxygen. Consequently, plants were being starved of oxygen and experiencing declines in health which were critical and potentially impossible to recover from.

With our ozone treatment system, we were able to maintain consistent targeted temperatures of 80° to 85° F, while providing 19ppm to 23ppm of dissolved oxygen. More importantly, as the water from the grow trays was recirculated back through our water system, all fungi, pathogens, and molds were killed on contact, and the oxygenated water immediately began to remediate biofilm deposits.

When it comes to recaptured condensate in greenhouses, hydroponic grow rooms, and nurseries, it is difficult to find another water treatment method that provides so many superior capabilities and advantages all in one system. If you think your indoor farming operations could benefit by integrating our ozone treatment technology, contact Watson Well today.

We can count on them more than any other contractor or service provider we know!

Don Watson and his family have been providing experienced and reliable service to our well-water system since 2011. In those seven years, Watson Well has made a number of timely emergency service calls at any time of day and night, upgraded our water system, and rehabilitated our well.

Mr and Mrs R.W. Goodlake

Eureka CA

Thank you Watson Well for saving our well!

When our well stopped producing water this summer, I called Watson Well. They used a special pump and opened up the well from 67’ to 132’. While inspecting the well with a video camera, they found that the wells steel casing had deteriorated in a number of places leaving large holes where sand and gravel were continuing to enter the well. They immediately installed a new liner and gravel packed the well. Our well has never produced this much water volume in twenty years of living on this property. We are also noticing a tremendous improvement in the quality of the water.

Susan Ashford

Don, his sons, and employees are all very knowledgeable and professional and did our projects at a very reasonable cost.

As Public Works Director for the Bear River Band of the Rohnerville Rancheria, I have contracted with Watson Well on five different projects for the tribe, here in Loleta, CA. Their company has completely replaced both of our main water systems submersible pumps and piping, which was not an easy task, as those wells are very deep. These projects were done very quickly and efficiently, while still maintaining a potable water supply to everyone at all times. They have the tools and equipment to not only handle the small jobs, but large jobs like this also. They have also installed three water softening units for us, as our water is very hard. These are big commercial units and all are working flawlessly. They have also developed a small rural water system for us on a piece of property the tribe recently purchased, to supply water to livestock. All of the work they have done for us is doing what they said it would do, without any problems or issues. Don, his sons, and employees are all very knowledgeable and professional and did our projects at a very reasonable cost. They stand behind their work and are only a phone call away. I would highly recommend Watson Well for any water project, no matter what the size, if you want it done right, on time and on budget, you won’t be disappointed.

Mike Flockhart, Director of Public Works

Bear River Band of the Rohnerville Rancheria

Thank you so much for the excellent response and care we have received. Your crew was courteous, prompt, clean, knowledgeable and very hard working!

It is hard to believe that it has been 9 months since I called you with an “out of water” problem on our property. It is not the call that any one on a well wants to make during a record breaking drought. You were here in a very short time and after taking in all the normal diagnostics you were concerned about us being dry but not convinced it was a true dry well. I think we were very fortunate that you had the ability to put a camera down our well to see what was happening and came up with a plan to rehabilitate our well after you discovered our weep holes for the well were plugged with iron bacteria, calcium and stuff. It gave us hope that we could get this reliable well up and running. You pulled the pump and line and determined that pump was fine. Once that was clear you put in the proper chemicals and literally scrubbed our well pipe of the “stuff” and found that our well was over 200’ deep. Water flowed and once the junk was sucked out of the well bottom and the chemicals neutralized we had 18’ more water which put us at over a 50’ column of water, of course this was fantastic. While here, all new water line and electrical wire was reinstalled and new electronics that were more current and a vast improvement of what we had. Since then the water keeps flowing with generous amounts and quality.

John and Elizabeth Ennis

Kneeland

I can only offer my highest praise for Don and his employees; thus I rank them 10 out of 10.

During the past two years, Watson Well has designed, constructed, and maintained a number of different projects at my home. These include new water storage tanks, a water treatment system, new piping from the pump house to the residence along with separate lines and faucets for untreated water; and a complex rain water catchment system including tanks, piping and faucets to different locations, all while providing flexibility directing the water to different areas as needed. Don Watson and his crew worked efficiently and coordinated the different aspects of the jobs in an effective manner. All systems continue to operate as expected without any problems. Don was always extremely helpful and receptive to new ideas which he easily incorporated into the projects.

Charles Compton

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